A couple weeks ago, after finally ordering and receiving my Bronco Dana 20 rear sliding gear, I got my Dana 20 with 2:46 ratio Dana 18 gears put together.  I decided to videotape the build and despite a few setbacks (such as trying to install the wrong dana 18 intermediate gear) I got everything together.

The video is hardly a complete document on how to rebuild a transfercase properly.  Clearly, I won’t be quitting my day job to go into TV!  However, I hope it’s educational and a little amusing.

A few related links:

• Article on rebuilding the Dana 20 with Dana 18 gears
• Novak’s Master Rebuild Kit for the Dana 20 $178
• Bronco Dana 20 Rear Sliding Gear from Bronco Graveyard
• Dana Transfer Case History

This is a low resolution video, but is still 49mb.  It runs approx a half hour.